GY42100 Metal band saw machine
The GY42100 sawing machine is a large-scale double-column gantry-type metal band saw, specifically designed for heavy-duty cutting of extra-large workpieces. It is widely used in industries such as heavy machinery manufacturing, steel structure processing, and large-scale part production, where high-efficiency and high-precision cutting of large-sized metal materials is required. With its robust structure, powerful cutting capacity, and stable hydraulic control system, it can handle extreme cutting tasks that smaller sawing machines cannot, making it a core equipment in large-scale metal processing workshops.
| Parameter | Specification |
|---|---|
| Maximum Cutting Capacity | 1000mm × 1000mm (for square workpieces); suitable for large-diameter round steel (up to Φ1000mm) |
| Band Saw Blade Specification | 67mm × 1.6mm × 10222mm (width × thickness × length) |
| Band Saw Blade Speed | 20–80m/min (steplessly adjustable) |
| Motor Power | Main motor: 11KW; Hydraulic motor: 3/1.5KW; Cooling pump: 0.25KW |
| Worktable Height | 630mm (facilitates loading/unloading of workpieces) |
| Feeding Control | Hydraulic stepless feeding (adjustable based on material) |
| Clamping & Tensioning | Hydraulic clamping (multi-point) for workpieces; hydraulic tensioning for saw blade |
| Overall Dimensions | 4300mm × 3400mm × 2850mm (length × width × height) |
| Net Weight | Approximately 12–15 tons (varies by configuration) |
16,000.00$
The GY42100 adopts a gantry-type double-column structure, with the saw frame suspended between two vertical columns, ensuring uniform force distribution during cutting. It relies on a high-speed rotating band saw blade and stable hydraulic feeding to achieve precise cutting of large workpieces. The machine is primarily used for cutting thick metal materials such as large-diameter round steel, extra-large square steel, thick-walled pipes, and H-beams. Its body is made of high-strength cast iron with reinforced ribs, subjected to multiple aging treatments to eliminate internal stress—this ensures minimal deformation even under long-term heavy loads, laying a foundation for stable cutting accuracy.
Structural Features
- Double-Column Gantry Structure: The gantry-type columns and reinforced bed form a rigid frame, capable of withstanding huge cutting forces during heavy-duty operations. This structure minimizes vibration and displacement, ensuring the flatness of the cutting surface and reducing saw blade wear.
- High-Power Saw Blade Drive System: The main drive uses a high-torque motor paired with a precision gearbox, driving the band saw blade to rotate at adjustable speeds. The saw blade guide device is equipped with wear-resistant alloy guide blocks and pressure rollers, which firmly clamp the saw blade to prevent deflection during high-speed cutting, thus extending the saw blade’s service life.
- Hydraulic Control System: The entire machine is controlled by a hydraulic system, integrating functions such as workpiece clamping, saw blade feeding, and saw blade tensioning. The hydraulic clamping device uses multi-point clamping to securely fix extra-large or irregular workpieces, avoiding movement during cutting. The hydraulic feeding speed is steplessly adjustable, allowing operators to optimize cutting parameters based on material hardness.
- Large Worktable and Loading Assistance: The worktable is a large-area cast iron platform with a high load-bearing capacity (up to several tons), designed to accommodate extra-large workpieces. Some models are equipped with auxiliary loading rollers or lifting devices to simplify the handling of heavy materials, reducing labor intensity.
- Intelligent Operation Panel: The control panel features a digital display screen that shows key parameters such as saw blade speed, feeding rate, and cutting depth in real time. It supports both manual operation and semi-automatic cutting (e.g., presetting cutting length for batch processing), with emergency stop buttons and overload protection to ensure operational safety.
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